Australia-wide shipping on performance, 4x4 and vehicle-specific upgrades.

BD Diesel EGR Cooler Replacement - Ford 2004-2007 6.0L PowerStroke w/Square Tube (after 09/22/2003)

SKU: BDD1090202

Exhaust Gas Recirculation (EGR) Cooler

BDD EGR Coolers

BD Diesel EGR Cooler Replacement - Ford 2004-2007 6.0L PowerStroke w/Square Tube (after 09/22/2003)

SKU: BDD1090202

Exhaust Gas Recirculation (EGR) Cooler

BDD EGR Coolers

A$889.93
Special Order. Contact for ETA. This item is out of stock in our warehouse and partner distribution centres. In some cases, this may be due to not having live inventory feeds available for all suppliers. Please contact us before ordering if you need to meet a specific deadline.
View cart
We accept
American Express
Mastercard
Visa
PayPal Checkout
Direct Deposit
Afterpay
Apple Pay
Google Pay
Zip Pay

Description

BD's replacement Heavy Duty EGR Coolers for the 2003-2007 6.0L Ford Power Stroke Diesels use TIG welded 304L stainless 0.375 in. O.D. x 0.048 in. walled tubes to replace the OEM inner cores that have been known to fail due to weak brazed joints. The failure of the OEM units has caused coolant to leak into the cylinders creating a hydrolock condition which will cause sever engine damage. Water deflectors are added to increase turbulence to the coolant flow to aide in heat dissipation. These exchange units are pressure tested, include O-ring and threaded insert. No performance tuner required and will not activate the engine light.

Product Overview

BD Diesel Performance is unique among its peers in that it designs, manufactures and distributes a wide range of products specifically engineered for performance diesel applications. Located in Abbotsford, British Columbia, Canada, BD's state-of-the-art facility covers 65,000 square feet, and employs 60 plus highly-trained individuals. The BD name became recognized in 1989, when the company introduced the first exhaust brake for the burgeoning diesel pick-up truck market. BD's roots, however, actually date back to 1972, when Valley Fuel Injection, Ltd. first opened its doors. Today, Valley Fuel Injection and BD Diesel Performance are one, with eight specialty divisions that focus on diesel power train components: Fuel Injection Calibration Department, Exhaust Brake Manufacturing, Electronic Circuit Design and Assembly, Transmission and Torque Converter Design and Remanufacturing, Turbocharger Design, Installation and Research and Development. BD's comprehensive approach to the diesel performance aftermarket ensures not only quality products, but educated dealers and satisfied customers. Thank you for your interest in BD Diesel Performance!


Features and Benefits

  • TIG Welded 304L Stainless 0.375 in. OD x 0.048 in. Walled Tubes
  • 5-Year Limited Warranty
  • Replaces The OEM Inner Cores
  • Water Deflectors Added to Increase Turbulence To Flow
  • Incl. O-Rings And Threaded Insert
  • Prevents Premature Failure Due To Weak Brazed Joints
  • Comes With 1900204 Gasket Set
  • Pressure Tested
  • 5 Year Limited Warranty
  • Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
  • TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
  • Water deflectors added to increase turbulence to flow to aid in heat dissipation
  • Includes O-ring and threaded insert

Product Details

Category:EGR Coolers
Description:EGR Cooler Replacement
Engine:6.0L Powerstroke 03-07
Make:Ford
Part Number:bdd1090202
Prop 65 (C, R or CR):CR
Prop 65 - Short Label:bddiesel_prop65_warning.png
Prop 65 Warning:WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov
Prop 65 Yes/No:Yes
Suggested Product:1900204
Title:BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003)
WARNING CA Proposition 65 Message:WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov
WARNING CA Proposition 65:Yes

Part Type

Exhaust Gas Recirculation (EGR) Cooler

Data: v4.2 - Upd: 2026-10-13 02:27:32

Features

  • 5 Year Limited Warranty
  • 5-Year Limited Warranty
  • Comes With 1900204 Gasket Set
  • Incl. O-Rings And Threaded Insert
  • Includes O-ring and threaded insert
  • Pressure Tested
  • Prevents Premature Failure Due To Weak Brazed Joints
  • Replacement Heavy Duty EGR Coolers for 2003-2007 6.0L Ford Power Stroke Diesels
  • Replaces The OEM Inner Cores
  • TIG Welded 304L Stainless 0.375 in. OD x 0.048 in. Walled Tubes
  • TIG welded 304L stainless 0.375in.O.D. x 0.048in. walled tubes replace the OEM inner cores
  • Water Deflectors Added to Increase Turbulence To Flow
  • Water deflectors added to increase turbulence to flow to aid in heat dissipation

Specifications

Category:
EGR Coolers
Description:
EGR Cooler Replacement
Engine:
6.0L Powerstroke 03-07
Make:
Ford
Part Number:
bdd1090202
Prop 65 (C, R or CR):
CR
Prop 65 - Short Label:
bddiesel_prop65_warning.png
Prop 65 Warning:
WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov
Prop 65 Yes/No:
Yes
Suggested Product:
1900204
Title:
BD 6.0L Powerstroke EGR Cooler Ford 2004-07 E/F w/Square Tube (after 09/22/2003)
WARNING CA Proposition 65 Message:
WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov
WARNING CA Proposition 65:
Yes

Reference Information

Brand Name/s BD Diesel
StreetFX SKU bdd1090202
SFX Item ID 4447982
Supplier Item Code 4447982
Manufacturer SKU 1090202
Manufacturer UPC 19025010970
Alternative References 6.0L

Compatibility

Loading compatibility information...

Keep shopping

More from BD Diesel